Introduction
Use this guide to replace a worn-out or dead battery in your JBL Flip 6.
The model you see in this guide is the TT version. There are different models of the JBL Flip 6 that differ in their build and internal connectors.
This guide can be used as a reference when repairing other versions, but some disassembly steps may vary.
Check the first two digits of the serial number to find the model of your device. You can find the serial number printed on the packaging or on the speaker's leash bar.
For your safety, discharge the battery before disassembling your device. This reduces the risk of fire if the battery is accidentally damaged during the repair. If your battery is swollen, take appropriate precautions.
What you need
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Step 1 Pry up the fabric cover
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Before starting repairs, turn off your device and unplug any cables.
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The fabric cover of the JBL Flip 6 is secured by plastic clips.
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Insert the flat end of a spudger into the seam between the two halves of the fabric cover.
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Push the spudger underneath the edge of the fabric cover without the control panel and pry upwards to release its plastic clips.
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Step 2 Release the plastic clips
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Repeat the previous step, using your spudger to work your way along the entire seam to release the remaining plastic clips.
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Step 3 Pry up the fabric cover
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Insert the flat end of a spudger underneath the opposite edge of the fabric cover—the side with the control panel.
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Pry upwards to release the plastic clip.
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Step 4 Release the plastic clips
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Repeat the previous step to release the last plastic clip on the other end of the fabric cover.
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Step 5 Remove the fabric cover
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Use one hand to spread the edges of the fabric cover apart and your other hand to pull the speaker assembly away from the cover.
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Remove the fabric cover.
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During reassembly, this is a good point to power on your device and test your repair before reinstalling the fabric cover.
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Step 6 Unclip the right passive radiator
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The right passive radiator is secured by plastic clips and labeled R.
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Insert the flat end of a spudger underneath the passive radiator housing near one of the plastic clips.
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Pry upwards to release the first plastic clip holding the passive radiator housing in place.
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Step 7
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Repeat the previous step to release all of the plastic clips holding the housing in place.
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Step 8 Remove the right passive radiator
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Remove the right passive radiator.
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Step 9 Unfasten the safety bracket
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Use a Phillips screwdriver to remove the two 9.5mm-long screws securing the safety bracket.
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Step 10 Remove the safety bracket
Tool used on this step:
Tweezers
$4.99
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Use a pair of tweezers or your fingers to remove the safety bracket.
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Step 11 Unfasten the woofer
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Use a Phillips screwdriver to remove the four 9.5mm-long screws securing the woofer.
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Don't try to remove the woofer all the way yet, as it‘s still connected to the motherboard.
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Step 12 Move the woofer
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The woofer cables are long enough to allow placing the woofer outside the speaker assembly, but avoid straining or sharply folding the cables when doing so.
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When handling the woofer, grab it by its edges to avoid damaging the fragile center material.
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Lift the woofer out of its recess and place it next to the speaker assembly.
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Step 13 Disconnect the woofer
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The woofer is connected to the motherboard with a JST connector.
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Use a pair of tweezers to grasp the sides of the woofer connector.
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Slide the connector out of its socket, gently wiggling it left and right to loosen the clips securing it.
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Step 14 Remove the woofer
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Remove the woofer.
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Step 15 Unfasten the tweeter
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Use a Phillips screwdriver to remove the two 9.5mm-long screws securing the tweeter.
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Step 16 Tweeter connector information
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There are different versions of the JBL Flip 6 with different tweeter connectors. Both require a slightly different disconnection procedure.
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A connector next to the woofer connector, which can be disconnected just like the woofer's.
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A spade connector with contact springs, which can be disconnected by simply prying up the tweeter.
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To pry up the tweeter, insert the tip of a spudger between the battery connector and the connector stem of the tweeter and gently press the tweeter upwards to push the stems out of their contact springs.
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To reconnect the spade connector, just press the contacts back into the springs.
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Step 17 Remove the tweeter
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Use a spudger to pry up the tweeter.
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Remove the tweeter.
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Step 18 Unlatch the power button cable ZIF connector
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Use the tip of a spudger or your fingernail to flip up the small, hinged locking flap on the power button cable ZIF connector.
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Step 19 Disconnect the power button cable
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Use a pair of tweezers to pull the power button cable out of the ZIF connector.
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Step 20 Unlatch the charging cable ZIF connector
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Use the tip of a spudger or your fingernail to flip up the small, hinged locking flap on the charging cable ZIF connector.
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Step 21 Disconnect the charging cable
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Use a pair of tweezers to pull the charging cable out of the ZIF connector.
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Step 22 Unlatch the volume button cable ZIF connector
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Use the tip of a spudger or your fingernail to flip up the small, hinged locking flap on the volume button cable ZIF connector.
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Step 23 Disconnect the volume button cable
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Use a pair of tweezers to pull the volume button cable out of the ZIF connector.
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Step 24 Move the motherboard
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Insert a finger into the woofer cutout and press against the left edge of the motherboard.
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Push the motherboard out of the speaker assembly just until you get free access to the battery connector. You don't need to push it out all the way.
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Step 25 Disconnect the battery
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The battery is connected to the motherboard with a power cable connector that has a small tab on the side that locks it in place.
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Squeeze the tab against the connector, and pull the connector straight up from its socket to disconnect the battery.
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Step 26 Remove the battery
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Pull the battery out of the speaker assembly to remove it.
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Almost done!
If possible, power on your device and test your repair before reassembly. For optimal performance, calibrate your newly installed battery after completing this guide.
To reassemble your device, follow these instructions in reverse order.
Take your e-waste to an R2 or e-Stewards certified recycler.
Repair didn’t go as planned? Try some basic troubleshooting, or ask our Answers community for help.
Conclusion
If possible, power on your device and test your repair before reassembly. For optimal performance, calibrate your newly installed battery after completing this guide.
To reassemble your device, follow these instructions in reverse order.
Take your e-waste to an R2 or e-Stewards certified recycler.
Repair didn’t go as planned? Try some basic troubleshooting, or ask our Answers community for help.
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