Smoked Pulled Beef Chuck Roast - Hey Grill, Hey (2024)

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By Hey Grill Hey

On December 14, 2020 (Updated May 11, 2024)

58 reviews

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Smoked Pulled Beef Chuck Roast is like best Sunday pot roast you’ve ever had with an extra kiss of smoked flavor you never knew you wanted. Tender, melt in your mouth, full of beefy flavor.

Smoked Pulled Beef Chuck Roast - Hey Grill, Hey (2)

Smoked Chuck Roast

Chuck roasts are well marbled pieces of beef with some really tight connective tissue. They tend to be a tougher cut of meat, but some TLC from the smoker can make them ultra tasty. By smoking a chuck roast low and slow, you allow that fat to slowly render and the low heat to break down and soften that connective tissue that can make chuck roasts chewy.

Chuck roasts are popular for making pot roast, and while many folks are familiar with cooking these in a slow cooker or oven, smoking them is the way to go, IMHO.

You also can’t go wrong with this recipe! It’s beyond easy to make with only 4 INGREDIENTS. Yes. You heard me. Four. Chuck roast, onion, beef stock, and some nummy beef seasoning are all that stand between you and dinner.

Smoked Pulled Beef Chuck Roast - Hey Grill, Hey (3)

How to Smoke a Chuck Roast for Pulled Beef

I season my chuck roasts liberally with my Signature Beef Seasoning, but you can also use equal parts salt, pepper, and garlic powder to add flavor without masking or covering up the beef. From there, the chuck roast hits the smoker at 225 degrees F. I use oak wood for this recipe, because I feel like oak can really stand up and support that rich beef flavor. While the chuck roast smokes during this first step, I like to spritz with beef stock every hour to keep things moist.

Next step is to increase the heat on the smoker to 250 degrees F. Add the smoked chuck roast to a pan of beef stock and onions and return to the smoker to keep on cooking! You’re shooting for an internal temperature of 165 degrees F before you cover the whole pan tightly with foil and let that chuck roast finish cooking.

Smoked Pulled Beef Chuck Roast - Hey Grill, Hey (4)

Internal Temperature for Smoked Chuck Roast

My recommended internal temperature for chuck roast is at least 200 degrees F. At that temperature, the connective tissues in the chuck will have broken down and gelatinized so they just melt in your mouth. Since we also covered the roast and braised in liquid, the roast will be incredibly juicy and tender as well.

If you don’t already own one, I really recommending getting a high quality instant read thermometer. I’ve used Thermoworks products for years and love their quality.

Smoked Pulled Beef Chuck Roast - Hey Grill, Hey (5)

Tips for Smoking Chuck Roast

Hold up, meat lover! Before you dive into this tasty recipe, check out these tips for getting the most out of your meat:

  1. Grab some claws. Snag some of my Hey Grill Hey Meat Shredders to make quick work of shredded the meat.
  2. Cook to tenderness, not time or temperature. Getting your roast up above 200 degrees is where you’ll start to see the roast get tender, but some chuck roasts need to hit 210 before they are ready to shred. Keep checking for tenderness and meat that easily pulls apart.
  3. Add your favorite flavors! Beef broth and onions are classic flavors. You could also add in herbs, red wine, potatoes, carrots, or mushrooms to braise with the beef.

More Pulled Meat Recipes

Whether you’re a fan of pulled beef, chicken, or pork, Hey Grill Hey has all the recipe to keep your meat tooth satisfied! Check out more tasty recipes below!

  • Simple Smoked Pulled Pork
  • Whiskey Peach Smoked Pulled Chicken
  • Cider Brined Pulled Pork

Smoked Chuck Roast Recipe

Smoked Pulled Beef Chuck Roast - Hey Grill, Hey (6)

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Smoked Chuck Roast (for pulled beef)

4.88 from 58 votes

Smoked Pulled Beef Chuck Roast is like best Sunday pot roast you've ever had with an extra kiss of smoked flavor you never knew you wanted. Tender, melt in your mouth, full of beefy flavor.

Prep Time10 minutes mins

Cook Time9 hours hrs

Resting Time15 minutes mins

Total Time9 hours hrs 25 minutes mins

Servings6 people

Ingredients

  • 1 chuck roast 3-4 pounds
  • 1 yellow or white onion sliced
  • 3 cups beef stock divided use
  • 3 Tablespoons Hey Grill Hey Beef Seasoning or equal parts salt, pepper, and garlic powder.

Instructions

  • Preheat the smoker. When ready to cook, start your smoker going at 225 degrees F and preheat with the lid closed, for 10 to 15 minutes.

  • Season the chuck roast. Season the roast liberally with the Beef Seasoning (or equal parts salt, pepper, and garlic powder), using your hands to press the rub into every surface of the meat. (Optional, rub your meat the night before smoking and refrigerate).

  • Smoke the roast. Put the roast directly on your grill grate, fat-side up, and cook for 3 hours, spraying with 1 cup of the beef stock every hour (reserve the other 2 cups of stock).

  • Add the broth and onions. Place the sliced onions in the bottom of a large disposable aluminum foil pan and pour the remaining 2 cups of stock in the bottom of the pan. Transfer the roast into the pan on top of the onions and set the pan in the grill.

  • Finish smoking. Increase your grill temperature to 250 degrees F, and cook until the internal temperature reaches 165 degrees F (about 3 more hours). If you're watching a thermometer, you'll notice the temperature will stay between 155 and 165 degrees for quite a while. This is called the stall period and is totally normal.

  • Cover with foil. Once your roast hits 165, cover the pan tightly with aluminum foil and continue cooking until an instant-read meat thermometer inserted in the thickest part of the meat registers at least 200 degrees, up to 202 degrees F (this step can take another 3 hours). Every roast will be done at a slightly different temperature, so look for your probe to slide into the meat like it is sliding into softened butter.

  • Rest, shred, and enjoy. Remove the pan from the smoker and let rest for 15 minutes. Separate the roast from the cooking liquid. Shred the roast and separate the fat from the cooking liquid. Moisten the roast with the remaining cooking liquid, or make it into au jus for dipping, or turn it into gravy.

Notes

If you are cooking a smaller 3-4 pound chuck roast, follow the same steps, but plan slightly less time per step (usually only about a half hour less). The whole roast will cook in closer to 7-8 hours. Also, reduce the onion and broth amounts by half.

Nutrition

Calories: 567kcal | Carbohydrates: 3g | Protein: 61g | Fat: 35g | Saturated Fat: 15g | Cholesterol: 209mg | Sodium: 483mg | Potassium: 1253mg | Fiber: 1g | Sugar: 1g | Vitamin A: 39IU | Vitamin C: 1mg | Calcium: 65mg | Iron: 7mg

Nutrition information is automatically calculated, so should only be used as an approximation.

Like this? Leave a comment below!

**This post was originally published in March 2018. We recently updated it with more information and helpful tips. The recipe remains the same.

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About

FOUNDER/BBQ BOSS LADY

Susie is the BBQ Brain behind the Hey Grill Hey website. Her passion for smoked meats and developing fun, new recipes have landed her on the Food Network, cooking turkeys with Shaq, and on a couple of Guinness World Records. When she’s not grilling, she is hanging out with Todd and their three kids, preferably outdoors!

Read More About Me

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Smoked Pulled Beef Chuck Roast - Hey Grill, Hey (2024)

FAQs

How long to smoke chuck roast for pulled beef? ›

Pull your chuck roasts out and place on the smoker to cook until 165F internal (about 3 hours). Add into a spritzer your mixture and spritz the meat every 20-30 minutes. Once the chuck roasts have hit temperature, pull them out and place in a large foil bin.

How long to smoke a chuck roast at 225? ›

Smoked Chuck Roast is smoked at 225° for 2 hours per pound, or 250° for 1 ½ hours per pound. This does not include time for resting the meat, usually 1-2 hours for best results.

Can you smoke a chuck roast on the grill? ›

I rubbed down a five-pound hunk of beef chuck with coarsely ground pepper and kosher salt, tied it up (to help it hold its shape a little better while smoking), fired up my grill to 250°F (121°C), added some hickory chunks, and placed the chuck on the cooler side of the grill to smoke.

Is it worth smoking a chuck roast? ›

Smoking beef chuck roast results in juicy and tender meat that you can either slice or shred to make smoked pulled beef. It works out cheaper than brisket since it's smaller, and cooks quicker too! Smoking beef chuck roast results in juicy and tender meat that you can either slice or shred to make smoked pulled beef.

Do you flip a chuck roast when smoking? ›

Place the chuck roast in the smoker, insert temperature probes. Close the lid and cook until the bark is fully developed (around 3-3 1/2 hours), and the temperature reaches 165°F. Flip the roast (using long tongs or barbecue gloves) about every hour.

At what temperature does chuck roast shred? ›

Getting your roast up above 200 degrees is where you'll start to see the roast get tender, but some chuck roasts need to hit 210 before they are ready to shred. Keep checking for tenderness and meat that easily pulls apart. Add your favorite flavors!

How do you smoke a chuck roast without drying it out? ›

At 160°F, the smoked chuck roasts can be wrapped in butcher paper to help keep them moist while they finish cooking.

How long to smoke a 5 lb roast at 225? ›

Smoke the beef roast at 225℉ (107℃) for 30 to 35 minutes per pound. The roast is ready to come out when its internal temperature is between 137℉ (58℃) to 142℉ (61℃) degrees. Let the roast rest for 20 to 30 minutes, covered with foil, before slicing thin.

When to wrap smoked chuck roast? ›

Preheat smoker to 250°F. Place chuck roast in smoker and smoke until it reaches an internal temperature of 165°F to 170°F (4 to 6 hours). Wrap tightly in 2 layers of foil or peach paper and return to smoker until internal temperature reaches 200°F to 205°F (45 minutes to 1 hour).

Should you sear a chuck roast before smoking it? ›

Start the smoker about 15 minutes before you're ready to cook, allowing it to preheat to 225 degrees. Then, sear your beef roast in a large pan with a drizzle of oil on all sides. This should take about 8-10 minutes. Then, transfer the roast to the smoker.

How long to let chuck roast sit after smoking? ›

Remove the roast from the offset smoker. Leave the beef wrapped tightly in foil or butcher paper, wrap it in a clean towel, and place it inside a cooler to rest for at least 1 hour. Holding helps tenderize by allowing some carryover cooking which helps melt tough connective tissue.

Should I flip my roast while smoking? ›

If need be, we recommend flipping smaller cuts only once, preferably halfway through cooking. Larger cuts will need at least more than one flip to result in tender and juicy pieces of meat. The thickness of the piece of meat also plays a significant role in determining if you will need to flip the meat.

How long to smoke a 3lb chuck roast? ›

Important Smoking Information
  1. Recommended wood: Mesquite, Hickory or a mix of the two.
  2. How long to apply smoke: At least 3 hours.
  3. Finish temperature of meat: 190-200 Degrees F.
  4. Best smoker temperature: 210-225 Degrees F.
  5. Smoker time required: 4-6 hours.

What temperature is smoked pulled beef done? ›

Place in a 210°F preheated smoker, and apply 4 hours of hickory smoke. When the internal temperature hits 160°F, remove the meat from the smoker boat it in a foil pan with some apple juice and covered it with foil. Return to the smoker and continue to cook until the internal temperature reaches 195°F.

How long does it take to smoke chuck roast for burnt ends? ›

*8 hours to smoke cook the chuck roast then 2 additional hours to cube it up and turn the pieces into burnt ends.

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